Manufacturing Process
How Your Bespoke Epoxy Table Is Crafted
At CUSTOM EPOXY TABLE, every epoxy table is meticulously handcrafted through a refined, multi-stage process. From material selection to final inspection, each step is carefully executed to ensure exceptional quality, durability, and timeless beauty.
Below is a transparent look into how your bespoke epoxy table comes to life.
1. Material Selection & Design Direction
Every project begins with thoughtful material selection, guided by your preferences and our design expertise.
Wood Selection
Choose from premium hardwoods such as Walnut, Olive Wood, and Poplar, each offering distinct grain patterns, tones, and character.
Wood Shape & Layout
Select between natural live-edge slabs or custom-shaped designs tailored to your space and vision.
Epoxy Tone & Mood
Rather than fixed color codes, epoxy is chosen by visual mood—clear, deep, ocean-inspired, or artistically layered—to complement the wood naturally.
2. Wood Preparation & Stabilization
Before resin work begins, the wood is carefully prepared to ensure long-term stability and a flawless finish.
Deep Cleaning
All surfaces are thoroughly cleaned to remove impurities, moisture, and organic residues.
Precision Trimming
Each slab is trimmed and refined while preserving its natural character.
Note: After preparation, minor variations from the original slab may occur—this is part of working with natural wood.
Initial Resin Sealing
A protective resin coat is applied to seal the wood, isolating it from bacteria and dust while significantly reducing bubble formation during future pours.
3. Epoxy Resin Preparation
Custom Mixing
Resin is precisely mixed according to the selected design concept to achieve consistent clarity and tone.
Vacuum Degassing
The resin is placed in a vacuum chamber for 30–60 minutes to remove microbubbles—an essential step for achieving crystal-clear results.
4. Layered Epoxy Pouring & Curing
Controlled Layer Pouring
Resin is poured in carefully measured layers to ensure even thickness and structural integrity.
Bubble Elimination
As larger bubbles naturally rise, skilled artisans use controlled heat to eliminate them, creating a smooth, glass-like surface.
Natural Curing Time
Each layer cures for approximately 48 hours.
A standard table requires 3–5 layers, while complex designs (such as ocean-wave effects) may require additional pours.
5. Demolding
Once fully cured, the table is carefully removed from its mold with special attention to edges and surfaces, ensuring the integrity of the final piece.
6. Precision Sanding & Surface Refinement
Multi-Stage Sanding
The surface is progressively sanded to remove excess resin and wood, achieving perfect flatness and smoothness.
Protective Varnishing
A high-performance, scratch-resistant varnish is applied in 5–6 layers.
Before the first coat, the surface is cleaned with a solvent to enhance color depth and improve varnish absorption.
7. Quality Inspection & Detail Correction
Each table undergoes a comprehensive inspection:
Minor gaps are filled
Raised areas are polished
Surface clarity and uniformity are verified
Only tables that meet our strict standards move forward.
8. Final Coating in a Dust-Free Environment
The final varnish layer is applied using a professional spray gun in a controlled, dust-free space, ensuring a pristine, flawless finish.
9. Secure Packing & Global Shipping
After final approval, your bespoke epoxy table is:
Carefully inspected one last time
Securely packaged with protective materials
Prepared for safe delivery to your destination
Production Timeline
Production Time: 15–25 days
This timeline allows each stage to cure naturally and ensures your table receives the attention and craftsmanship it deserves.
Crafted One at a Time — Just for You
Thank you for choosing CUSTOM EPOXY TABLE.
We are honored to create a one-of-a-kind epoxy table that blends natural beauty, artistic expression, and enduring craftsmanship.